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Automotive wire insulation line

Automotive wire insulation line

High-speed automotive wire insulation lines engineered to produce low voltage automotive cables.

It is possible to insulate T3 classification standards using thermoplastic materials and cross linking flame-retardant polyethylene (XLPE).

Automatic colour change of insulation, skin and stripe with minimum scrap and the maximum production speed, without slowdown.

Lines may also be supplied with stripe/skin or base insulation quick colour change systems.

Line types

AI A1: with 2 extruders, for stripe/skin process
AI A3: with 3 extruders, for stripe/skin quick colour change
AI A4: with 4 extruders, for stripe/skin and insulation quick colour change
AI V1: horizontal vulcanization with 2 extruders
AI V3: horizontal vulcanization with stripe/skin quick colour change 
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 Pay offs  Hysteresis
 brake
 Extruders  Extrusion
 heads
 Vulcanization
 group
 Cooiling
 troughs
 Wire
 dryers
 Take-ups  Coilers  System
 supervisors
 SV 630 CD
 SV 800 CD
 PO 800
 FR 300 I  SAMP 35-25
 SAMP 45-25
 SAMP 60-25
 SAMP 80-25
 SAMP 80-20
 TX 6 D
 TX 6 V
 TX 6 V2
 TX 6 DL
 TX 6 VL
 TU 5 V0  VR 7 C
 VR 7 TC
 WD 7
 WD 12
 AV 560 D
 AV 630 D
 MD 330  SU L
 SU P


Technical features and advantages
+ Quick colour change process without scrap
+ Easy and quick extruder group feeding
+ High quality of products by optimization of the extruders group
+ Full automatic coiler MD 330 with change at maximum production speed

Technical Data

AUTOMOTIVE INSULATION LINE
Conductor Conductor section Wire Ø, max. Insulation Speed, max.
Bunched (Class 5)
0.22 - 7.0 mm2
5 mm
PVC, PE, XLPE,
HFFR, PP, PPE, TPE
1500 m/min