Continuous, high-precision process control saves on material cost, not just on energy
The new Rod Break-down line RBL 1 by Sampsistemi features a world premiere. For the first time your equipment does not just save on energy but also on material cost by keeping close tolerances on the manufactured wire. The complete process is controlled by CNC and allows you to select between different operation modes, for diameter or conductivity control.
The mineral cast machine structure made from natural recyclable materials and produced with minimum energy resources, incorporates best dampening characteristics and keeps running noise at minimum levels with less than 80 dBA.
Energy-efficient and wear-free components result in significant savings
The rod-breakdown module RB 500 features direct drive torque motors with direct shaft-to-hub connection for highest flexural strength. The capstans are mounted directly to the drive shafts for seamless and loss-free power transmission. With its gearless drives the RBL accounts for a really green production system.
The very intuitive supervision system and diagnostics let’s you control not only the process but also your energy cost at any time during manufacturing, for each component of your line.
Close control with maximum power factor
The brand-new AN 600 annealer with its vey high power factor exploits the available power input to the maximum. An integrated measuring system makes sure that power loss is kept at minimum levels. Setup times have been optimised to guarantee minimum non-productive times.
The AN 600 features an especially long pre-heating path for copper and aluminium wire treatment. Separate drives on each axis avoid any interference with the annealing process. Three large 600 mm diameter rings increase the contact surface with the wire, eliminating potential power sparks.
High precision spooling with significant change-over speeds
The whole rod break-down system is completed by the new DS 800 dual spooler for high-precision spooling operations. The DS series offers wire and cable manufacturers a very reliable and productive way to collect their finished product. Features like self-centering pintles, a shortened distance between reel and wire traverse as well as the new tail device, result in a significant improvement in change-over speed. The whole process is controlled by CNC consequently guaranteeing a very precise pattern on the reel.
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