Cable Extrusion

Building Wire Insulation

Engineered to insulate low-voltage building wire with various thermoplastic and thermosetting materials including flameretardants such as reticulated polyethylene and halogen-free compounds.

The range is completed by THHN cable manufacturing equipment where cables are jacketed with nylon.

Our teams can easily assess your specific requirements and provide you with the best engineered solution. Our long experience in the field gave us the capability to be flexible and versatile as our machines. Your productivity is our priority and our machine can ensure you the most suitable cost effective solution directly tailored on your needs.

The revolutionary MULTIFLEX 25 extrusion module allows you to apply both insulation of Liquid Silane and HFFR materials on one single machine. It can be integrated with existing Sampsistemi extruders.

Line types:

  • BI A1: 1 and 2 extruders for skin/stripe process
  • BI A2: 2 extruders, high productivity
  • BI A3: 3 extruders for stripe/skin quick colour change
  • BI A4: THHN wire insulation and sheathing
  • BI A4-HS: THHN wire insulation and sheathing in line with rod break-down machine

Main advantages:

  • One step process with in-line drawing machine for production speed up to 2400 m/min (8000 fpm);
  •  “0” scrap solution with automatic stripe/skin colour change system;
  • Tailormade solutions with tandem & coextrusion lines;
  • Continuous production during the cable type changeover process thanks to “Chameleon” technology;
  • Wide range of compounds workable with only one extrusion screw;
  • Full production speed reduction during reel changeover;
  • Highest insulation concentricity (more than 95%);
  • Excellent wire surface and elongation control;
  • Material saving thanks to accurate dosing process;
  • High production quality by extruders group optimization;
  • No foundations required;
  • Reduced set-up time;
  • Easy and fast line installation;
  • Wide reel range;
  • Full integration of all OEM equipments for easy & use friendly line;
  • A guaranteed product quality thanks to one supplier for all main line components from drawing to dual automatic take-up.
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