Rod breakdown line

Sampsistemi rod breakdown machine
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No matter which application (LAN cables, power cables etc.), drawing of wire rod is the starting step of the wire production.

Our rod breakdown lines for copper, aluminum and relative alloys are designed and produced in order to satisfy the challenging needs of the industry as having a thinner wire diameters, flexibility and high tensile strength.

At Sampsistemi, all our tailored rod breakdown machines ensure high precision process control saving on material cost and energy. There are many advantages in using these technology including:

  • Great production flexibility
  • High manufacturing speeds
  • Optimized energy consumption and production processes mean unrivalled levels of productivity (it is possible to manufacture approximately 9 t/h with 4 annealed wires of 1.80 mm)
  • Fully submerged drawing process with additional lubrication jets on each die-holder
  • Excellent wire quality

All our machines are designed and manufactured tailored on clients and industry needs.

 Rod breakdown machines
 R1
R2
 R3
MT 500
Max. capstan Ø [mm] 450 450 450 500
Max Inlet Ø [mm] Cu 8.0
Al/Alloys 9.5
Cu 8.0
Al/Alloys 9.5
Cu 8.0
Al/Alloys 12.7
 Cu 10
Al/Alloys 12.7
Outlet Ø range [mm] Cu 0.8 ÷ 5 Cu 0.9 ÷ 4.00
Al/Alloys 1.25 ÷ 5.0
Cu 0.8 ÷ 5.5
Al/Alloys 1.25 ÷ 5.5
Cu 0.8 ÷ 5.5
Al/Alloys 1.25 ÷ 5.5
No. of wires 1 ÷ 2 1 1 ÷ 2 1 ÷ 4
 No. of drafts   7 ÷ 15   7 ÷ 15   7 ÷ 15   9 ÷ 15
Max. speed [m/sec] 36 36 36 36
R1

Main advantages:

  • Compact design and reduced footprint
  • Multimotor technology with slip recovery technology for energy saving and better wire quality
  • User-friendly design and full access to the work area for easy string-up
  • Partially submerged process with additional spray lubrication on each die (inlet and outlet die cone) and capstan (for string-up process)
  • High performance commercial gearboxes
  • Quick change dies
  • No soundproof cabinet needed
  • Low preventive maintenance
  • Electrical architecture and equipment based on AC Siemens Drive
R2

Main advantage:

  • Low investment cost + Multimotor technology with slip recovery technology for energy saving and better wire quality
  • User-friendly design and full access to the work area for easy string-up
  • High performance commercial gearboxes
  • Submerged die-holder
  • Quick change dies
  • No soundproof cabinet needed
  • Low preventive maintenance
  • Electrical architecture and equipment based on AC Siemens Drive
R3

Main advantage:

  • Multimotor technology with slip control technology
  • Programmable wire elongation on each draft
  • 15% more energy-efficient than state-of-theart technology
  • User-friendly design and full access to the work area for easy string-up
  • Fully submerged process with additional spray lubrication on each die (inlet and outlet die cone) and capstan (for string-up process)
  • High performance commercial gearboxes
  • Quick change dies
  • Electrical architecture and equipment based on AC Siemens Drive
  • Wire path suitable for shaped wire
  • No soundproof cabinet needed
  • Low preventive maintenance
  • Optional first module with 650 mm dia. capstan for special applications
  • Optional final rotating die
MT 500 series

Main advantage:

  • Fully submerged process with additional spray lubrication on each die (inlet and outlet die cone)
  • High performance gear transmission (MT 500)
  • Multimotor technology with slip control technology and programmable wire elongation on each draft (MT 500 SC)
  • Anti-backlash capstans to prevent wire breakage during machine stop
  • Quick change dies
  • Optional first module with 600 mm dia. capstan for special applications
  • Optional final rotating die
R5 Heavy duty rod breakdown

Main advantage:

  • No-slip rod breakdown machine
  • Capstan up to 1000mm diameter
  • Multimotor technology
  • Suitable for large round and flat wires
  • Suitable for contact wire
  • Available shaving equipment system for inlet rod
  • Available skin-pass equipment for finished wire
  • Built-in pointing machine for easier string-up
  • Low preventive maintenance
  • Electrical architecture and equipment based on AC Siemens Drive
R3 – WW Rod breakdown for welding wire

Main advantage:

  • Line for wire drawing
  • Multimotor technology with slip recovery technology
  • Fully submerged process
  • Large drawing capstans
  • Shaving equipment for removing surface oxide
  • User-friendly design and full access to the work area for easy string-up
  • Low preventive maintenance
  • Electrical architecture and equipment based on AC Siemens Drive
R1 -E Rod breakdown for enamelling lines

Main advantage:

  • Compact design and reduced footprint
  • Low investment cost
  • Designed for operate in-line with enamelling machines
  • Multimotor technology with slip recovery technology for better wire quality and energy saving
  • Complete with haul-off capstan for enamelled wire
  • Partially submerged process with additional spray lubrication on each die and capstan
  • Low preventive maintenance

Our horizontal annealer solutions ensure a close control with maximum power factor. The AN series feature an especially long pre-heating path for copper and aluminum wire treatment. Separate drives on each axis avoid any interference with the annealing process.

Three large 600 mm diameter rings increase the contact surface with the wire, eliminating potential power sparks to increase the life of the contact bands.

Annealing rings are easily replaced with convenient access for maintenance. All electro valves are directly controlled by the line supervision system.

Annealers
AN 400
AN 500
AN 600
AN 700
RC 500
RC 600
Constant rings Ø [mm] 400 500 600 700 500 600
Transfer pulley Ø [mm] 250 318 318 400 318 400
Max. annealing current [A] 4500 6000 10000 12000 6000 8000
Max. number of wires 2 2 2/4 2 2 2/4

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