Spooling and coiling

Sampsistemi spooling and coiling
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Spooling and coiling are winding solutions designed for copper, aluminum and alloys ideal for enhancing drawing systems of other manufactures.

Wire winding quality is perfect and cycle times are reduced in down stream processes.

Our coilers have many advantages including:

  • Equipped with an integrated dancer for space reduction
  • For winding wire in metallic or cardboard baskets
  • Automatic full/empty basket change without operator intervention at full speed
  • Wide range of conveyors available
  • Optional: wire cooling and drying system for hard wire production
  • Easy integration with existing lines
IN 110
IN 800
Ø range (soft Cu) [mm] 1.00 ÷ 4.50 0.80 ÷ 3.00
Ø range (hard Cu) [mm] 1.10 ÷ 4.50 0.80 ÷ 3.00
Ø range (tinned) [mm] 1.10 ÷ 4.50 0.80 ÷ 3.00
Ø range (Al) [mm] 1.20 ÷ 4.75
Coiling headØ [mm] 650 – 1070 570 – 800
Max overall width [mm] 1450 1100
Outlet filingØ [mm] 1400 1000
Overall height [mm] 1790 1750
Full basket max weight [kg] 3500 1800

Sampsistemi have two main types of spoolers according to your specific application:

  • Static spoolers
  • Dynamic spoolers

According to your specific manufacture needs, we are able to offer you or single automatic or dual automatic spoolers.

The main advantages of static spoolers are:

  • Ideal for high-speed spooling; no reel balancing required
  • All rotating parts are balanced to maximize stability
  • Automatic reel change without operator intervention
  • Wide range of straight-line or “U” shaped conveyors available
  • Spooling onto cylindrical and/or cone-shaped barrel reels
  • Conical spooling onto cylindrical barrel reels available
  • spooling speed of 40 m/s
  • Easy integration with existing lines

Our static spoolers are:

BS 1000
BS 800
Flange Ø range [mm] 1000 ÷ 630 800 ÷ 560
Max overall width [mm] 750 600
Max traverse width [mm] 630 500
Central bore Ø range [mm] 200 – 121 200 – 121
Full reel max weight [kg] 2300 1300

According to your specific manufacture needs, we are able to offer you single or dual manual spoolers and single or dual automatic spoolers.

Single manual dynamic spoolers advantages:

  • Open frame structure allows for loading on one side and unloading on the opposite side
  • Automatic adjustment of traverse
  • Reels accommodated between pintles
  • Max. spooling speed 40 m/s
  • Easy integration with existing lines

Our range of manual dynamic spooler includes:

Manual spoolers
DS 1250
DS 1000 
DS 800 / DS 800 -D
BD 630 / DS 630 C / DS 630 D
BD 460
BD 250
FlangeØ range [mm] 1250 ÷ 800 1000 ÷ 630 800 ÷ 500 630 ÷ 400 460 ÷ 235 254 ÷ 100
Max overall width [mm] 900 750 600 475 340 235
Max traverse width[mm] 800 630 550 400 320 235
Full reel max weight [kg] 4800 2300 1300 750 250 50
Built-in dancer No No Yes Yes Yes Yes

Single automatic dynamic spoolers benefits:

  • Open frame structure allows for loading on one side and unloading on the opposite side
  • Suitable for cylindrical, conical and collapsible reels for “Tight Pack” coils
  • Automatic adjustment of traverse
  • Automatic full/empty reel change without operator intervention
  • External conveyor for empty reel loading and full reel unloading
  • Possible integration into automatic reel handling systems
  • Reels accommodated between pintles
  • Easy integration with existing lines

Our range of single automatic dynamic spoolers:

Single automatic spoolers
DS 1250 A
DS 1000 A
DS 800
DS 630 A
BD 250 A
Flange Ø range [mm] 12500 ÷ 800 1000 ÷ 630 800 ÷ 500 630 ÷ 400 254 ÷100
Max overall width [mm] 900 750 600 475 235
Max traverse width [mm] 800 630 550 400 230
Full reel max weight [kg] 4800 2300 1300 750 50

The DS 630-800 DS / DA series of dual spoolers offers wire and cable manufacturers a very reliable and productive way to collect their finished product.

Dual automatic dynamic spoolers benefits:

  • For copper and aluminum/alloys wires
  • High-precision spooling operation
  • Improved production time
  • Reliable and fast reel change-over
  • Tail device for enhanced system speed
  • Reduced distance between reel and wire traverse
  • Hydraulic self-centering pintles
  • Manual, Semi-automatic, fully automatic or robotized loading/unloading
  • Easy integration with existing lines
Dual automatic spoolers
DS 630 DS / DA
DS 800 DS / DA
FlangeØ range [mm] 630 ÷ 560 /800 ÷ 630
Max overall width [mm] 475 600
Max traverse width [mm] 400 500
Full reel max weight [kg] 700 1300

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Watch the video

Multiwire drawing line with Static Spooler SC 1000