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Single Components Sampsistemi Extrusion

Single components Euro Extrusion
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Since the beginning of 2016 Sampsistemi Extrusion (ex Euro Extrusion) is part of the SAMP Group. It is wholly managed by Sampsistemi Srl.

Below the single components supplied by Euro Extrusion.

Cable guide
Winding guide and service unit
Sliding stands double take-up
Dual reel cantilever take-up
Dual reel take-ups with semi-automatic transfer
Dual reel take-ups with automatic transfer
Automatic dual reel take-up
Motorized portal take-ups
Take-ups, lift prominent shaft reel
Sliding columns single take-up with wire layering groupe
Extruders for elastomers – electrical cables coating
Extruders for silicon rubber
Extruders for elastomers and XLPE cables
Extruders for silane XLPE
Extruders for elastomers – tubes and profiles
Extruders for tire tread strips for pneumatic with and without pins
Extruders for thermoplastics
Vertical extruders
Extruders predisposition for gas metering unit
Extruders for fluoro-compound materials
Manual centering / self-centering extrusion head for rubber
Self-centering coextrusion heads for rubber
Coextrusion heads for rubber / XLPE curing lines
Three layer extrusion head for XLPE cables
Extrusion head for thermoplastics
Extrusion head Skin Foan Skin
Extrusion heads for fluorocompounds materials
Vacuum and blowing air dryers
Single pass cooling troughs
Multi-pass cooling troughs
Air cooling trough with cooling elements
Thermoregulated cooling troughs
Double/single cone flyer pay-offs
Sliding columns pay-offs with brake
Braked portal pay-offs
Sliding columns motorized pay-offs
Motorized portal pay-offs
Motorized cantilever pay-offs
Cantilever shaft driven pay-offs
Steam or nitrogen CV lines
Telescopic tubes for curing lines
Washing trough with accumulating tank for curing furnaces
Water troughs / Pressure chambers for curing lines
Salt melts air pressure vulcanizing system
Salt melts curing furnace without air pressure
Horizontal accumulators – Compensators
Vertical accumulators – Compensators
Caterpillar
Dual capstan
Counter belt capstan
Counter belt capstan with dancer
Operator panel 5,7-10

For more information please contact:
Tel +39.0331.661.340 – Fax +39.0331.669.221
Info@sampsistemi.it

Revamping

Revamping euroextrusion
Revamping euroextrusion
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We also boast the upgrade service of existing extrusion equipment:

  • Disassembling, painting of all equipment components and assembling of all parts, after providing for the worn parts replacement.
  • Replacement of worn parts bearings, gearings, shafts, supply bushings, extrusion barrel and screw, designed and built from us, according customers requests.
  • Upgrading of D.C. or A.C. motors consisting in: washing of stator winder, bearings replacement, brushes replacement, assembling with tests.
  • Revamping of electrical equipment on board machine consisting in: cables trays, cables, junction-boxes replacement.
  • Implementation of any changes in lay-out.
  • Total painting consisting in: polishing of the existing paint, painting with epoxy bi-component paint, according your standard colors.

Extrusion equipment with duplex extrusion head with two flow channels for processing tire components Download

High temperature line

Sampsistemi high temperature line
Sampsistemi high temperature line
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Automotive, aerospace and submarine pump cable applications require insulation materials with temperature resistance of more than 232 °C (450 °F).

The Sampsistemi extruders are particularly suitable for these materials and allow you to improve your production capacity guaranteeing the highest quality level of your final product. A homogenized insulation with the repeatability of electrical and mechanical cable performance is guaranteed by an accurate line temperature control system that manages the several thermo-regulated zones present in the line as much as the insulation adhesion on conductor.

Line types:

  • HT A1: 18 to 6 AWG (O.D. 6 mm) insulated with
  • TPE – PEEK – FEP – ETFE – X-ETFE
  • HT B1: 8 to 4/0 AWG (O.D. 18 mm) insulated with
  • TPE – PEEK – FEP – ETFE – X-ETFE

Main advantages:

  • Excellent final product quality in terms of insulation integrity and surface homogeneity
  • Easy set-up
  • Low scrap
  • Non-stop production during reel changeover
  • No foundations needed

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Rewinding line

Sampsistemi reqinding line
Sampsistemi reqinding line
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The rewinding line is engineered to wind wires or insulated cables from one reel size/type to a different reel size/type in order to prepare the product for a different internal process, or customer delivery and packaging.

Our machines are engineered for a wide production range in order to supply you the most flexible solution for your production plant.

Sampsistemi’s pay-off and take-ups are available to work with different wire size and conductor type thanks to the speed and torque control modalities present whether the cantilever version or the self-traversing portal version.

We can load plastic reels, wooden reels and steel reels according the international DIN specifications.

Line type:

  • RW 800 – for winding the product on max reel diameter 800 mm
  • RW 1250 – for winding the product on max reel diameter 1250 mm
  • RW 1600 – for winding the product on max reel diameter 1600 mm
  • RW 2240 – for winding the product on max reel diameter 2240 mm
  • RW 3200 – for winding the product on max reel diameter 3200 mm
  • RW 4500 – for winding the product on max reel diameter 4500 mm

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Coaxial cable insulation

Sampsistemi coaxial cable insulation
Sampsistemi coaxial cable insulation
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Sampsistemi has a solid technical experience in the cable insulation.

Our lines and machines are flexible and versatile satisfying specific clients’ requirements.

Your productivity is our goal, thereby our know-how, qualification and experience are at your disposition. Our lines are designed to carry out the following process:

  • Foam/skin & Skin/
  • Foam/Skin&Skin/Foam/Skin processes

Line types:

  • CI A0: insulation line for micro-coax cables with FEP and PE
  • CI A1: insulation line for mini-coax cables with SRL frequency up to 1 GHz
  • CI A2: insulation line for mini-coax cables with SRL frequency up to 3 GHz

Main advantages:

  • High productivity line
  • Top cable quality (surface, expansion level and concentricity)
  • Fast line set-up
  • Low scrap material during start-up
  • Striping capability
  • Extruder screw designed to reduce and keep melting pressure constant at the gas injection point
  • Stable automated extrusion
  • Self-centering extrusion cross-head with fine-tuning device and by-passes
  • All line components are modularly engineered with the same Sampsistemi criteria
  • Line centralized control with SU P supervisor
  • Wide range of take-up solutions

We are also able to provide you with sheathing or jacketing line with your final product requirements.

Line for micro coax: CI A0

Cables insulated with fluoropolymers are traditionally used in aerospace, military and nuclear applications, where a high level of fire resistance, good electrical properties and exceptional chemical resistance are a priority.

Extrusion process parameters and the extremely high cost of fluoropolymers have been an obstacle to their use in cable insulation. With longstanding experience in fluoropolymer technology, Sampsistemi has engineered a special extrusion process which includes gas injection foaming. With this system insulating wire with fluoropolymers is no more difficult than polyethylene insulation.

Line for mini coax: CI A1 – CI A2

Mini-coax cables, CATV cables and radiofrequency cables are primarily characterized by their electrical impedance and the speed with which signals are propagated. The common denominator of both signal propagation and dielectric constants is the cable insulation material.

Nowadays, market demand requires very low dielectric constants which can only be achieved by physical foaming extrusion processes. With a wealth of experience in physical foaming by nitrogen injection, Sampsistemi lines can obtain a dielectric constant of 1.2, which corresponds to a polyethylene foaming degree of 81%.

Other important cable parameters, such as low attenuation and structural return loss, require extremely high precision from all extrusion line components, since it is necessary to achieve a line speed stability of 1/10000 without extruder output pulsing: no problem for Sampsistemi lines!

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LAN & telephone wire insulation

Sampsistemi LAN telephone wire insulation
Sampsistemi LAN telephone wire insulation
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LAN & telephone cable producers know the importance of process stability and repeatability very well.

With Sampsistemi lines, the setting-up is fast and rejects are minimal due to standardized and harmonized line components; indeed, drawing, annealing and pre-heating are part of an avant-garde global system, which includes the extrusion group, ergonomic cooling troughs and reliable dual spoolers.

Moreover, customers also benefit from having a single supplier and a single team of engineers who can flexibly work on the whole line during commissioning and service.

Line types

  • TI A1: for telephone cables with solid PVC, solid PE and chemical PE foam
  • LI A1: for LAN cables with solid PE or physical PE foam
  • LI B1: for LAN cables with solid FEP or physical FEP foam and solid PE or physical PE foam

Main advantages:

  • Top cable specification with single step production process (drawing, annealing and insulation)
  • Reduced set-up time
  • Low scrap material during start-up
  • Excellent wire surface quality with conical drawing cones
  • Self-centering extrusion cross-head with by-passes
  • Line centralized control with SU P supervisor
  • All line components are modularly engineered with the same Sampsistemi criteria
  • Highly reliable dual automatic take-up with wire wraps protection during reel change-over
  • Wide range of take-up solutions
  • Easy maintenance

We are also able to provide you with sheathing or jacketing line with your final product requirements.

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Building wire sheathing

Sampsistemi building wire sheathing
Sampsistemi building wire sheathing
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Sampsistemi building wire sheathing lines are manufactured to round sheath pre-assembled cables and flat cables with various insulation materials including PVC, PE, PP and Halogen Free Flame Retardant (HFFR/LS0H) materias.

We have solid experience in the design and manufacture of building wire sheathing lines which are able to carry out different process as:

  • Single-layer: application of sheathing with one extruder
  • Co-extrusion: simultaneous application of:
    • filling and sheathing or
    • filling, sheathing and skin
  • Tandem extrusion: two extrusion groups, one for filling and one for sheathing for different materials

Our machine ensure high productivity and unexpected line speed. Thanks to the flexibility of our lines and to our wide range of pay-offse and take-ups, we are able to design the most cost effective and efficient solution meeting your needs.

Complete line is managed by centralized and friendly control touch screen panel (HMI) placed next to the extruder for an easy access during any set-up and regulation.

Line types

  • BS A1: for  single layer process
  • BS A2: for filling, sheathing in one time

Main advantages:

  • Wide production range
  • Wide range of insulation materials
  • Production flexibility with different reels sizes
  • Continuous working without line stop during reel changeover

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Steel coating line

Sampsistemi steel coating
Sampsistemi steel coating
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Sampsistemi engineered different type of steel coating lines.

We can provide extrusion lines available for the production of steel wires, steel stranded, and steel ropes covered with different thermoplastic materials (PVC, PE, XLPE, PP and PA as Nylon).

The best quality of the final product in terms of surface quality, wire concentricity, insulation adhesion and integrity is ensured by our technical solutions present in the line like an high performed extruder group, heavy and accurate caterpillars.

A production flexibility is allowed by a wide range of pay-offs and take-ups suitable for coils, basket and big reels up to diameter of 5000 mm. Complete line is managed by centralized and friendly control touch screen panel (HMI) placed next to the extruder for an easy access during any set-up and regulation. Production date should be recorded and discharged according your organization.

Since 2014, we are also  involved in the Life+ Inno Pro Wire project in partnership with Radici Group and Officine Maccaferri. The project which is funded by the European Union, aims to design an innovative process for the manufacturing of extruded steel wire with a lower environmental impact. This new state of the art process is used in the civil engineering industry to make DT wire mesh protection and containment structures.

Line Types:

  • SI A1: Extrusion line for single steel wire and stranded steel wires covering with max diameter 5 mm
  • SI D1: Extrusion line for single steel wire covering in tandem with Drawing Machine for max diameter 5 mm
  • SI B1: Extrusion line for steel ropes covering with max diameter up to 80 mm

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Steel wire extrusion line S1 A1

Power cable insulation

Sampsistemi power cable insulation
Sampsistemi power cable insulation
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Engineered for high-speed insulation of power cables.

Depending on line composition it is possible to insulate cables with traditional thermoplastic materials, flame-retardant halogen-free compounds or liquid silanes.

Line types

  • PI A1: high-speed insulation line for conductors up to 120 mm²
  • PI A2: high-speed insulation line using HFFR for conductors up to 120 mm²
  • PI B1: insulation line for conductors up to 800 mm²
  • PI B2: insulation line using liquid silanes

Main advantages:

  • High production line
    • Non-stop production
    • High production speed
    • Full line speed during reel changeover thanks to Dual Automatic Take-up for reels diameter up to 1600 mm
  • Wide cable manufacturing range
  • Top quality final products
  • Operator friendly line
  • Excellent wire pulling units

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Building wire Insulation

Sampsistemi building wire insulation
Sampsistemi building wire insulation
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Engineered to insulate low-voltage building wire with various thermoplastic materials including flameretardants such as reticulated polyethylene and halogen-free compounds.

The range is completed by THHN cable manufacturing equipment where cables are jacketed with nylon.

Our teams can easily assess your specific requirements and provide you with the best engineered solution. Our long experience in the field gave us the capability to be flexible and versatile as our machines. Your productivity is our priority and our machine can ensure you the most suitable cost effective solution directly tailored on your needs.

Line types:

  • BI A1: 1 and 2 extruders for skin/stripe process
  • BI A2: 2 extruders, high productivity
  • BI A3: 3 extruders for stripe/skin quick colour change
  • BI A4: THHN wire insulation and sheathing
  • BI A4-HS: THHN wire insulation and sheathing in line with rod break-down machine

The revolutionary MULTIFLEX 25 extrusion module allows you to apply both insulation of Liquid Silane and HFFR materials on one single machine. It can be integrated with existing Sampsistemi extruders.

Main advantages:

  • High productivity line:
    • Chameleon technology: Non-stop production during cable type changeover
    • No production speed reduction during reel changeover
    • One extrusion screew for many materials
    • “0” scrap with quick stripe/skin colour change system
  • One step solution with In-line drawing machine
  • Material saving thanks to accurate dosing process
  • High production quality by extruders group optimization
  • No foundations required
  • Wide reel range
  • Line compact design

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