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Single wire drawing line

Sampsistemi singlewire drawing line
Sampsistemi singlewire drawing line
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Single wire drawing lines are normally used for intermediate wire drawing, fine wire and superfine wire for specific application.

They are specially manufactured to drawing special material as plain, copper and tinned copper wire.

Sampsistemi single wire drawing machines have several advantages including:

  • Intermediate and fine wire production range
  • Easy string-up and maintenance operations thanks to full front access and ergonomic design
  • Fully submerged drawing sections
  • Additional spray lubrication available
  • Excellent wire surface quality
  • Great energy savings
  • Annealing performed in a self-generating steam atmosphere
  • Compact design
  • Large diameter annealing rings and long wire path
  • Also suitable for data and communication cables extrusion lines
  • Optional final preheater when in tandem with extrusion line
  • Optional wire temperature control
Drawing machines
MT 250 4A
MT 250 RC 4A / 4 AP
MT 250 RC 6A / 6AP
MT 220 RC
T2-T4-T6
Z1
Max drawing cone Ø [mm] 250 250 220 280 140*
Max inlet Ø (hard copper) [mm] 3.20 3.20 1.65 2.00 2.60
Max inlet Ø (soft copper) [mm] 3.50 3.50 1.80 2.60 3.50
Outlet Ø range [mm] 0.32 ÷ 1.40 0.15 ÷ 1.40 0.08 ÷ 0.30 0.15 ÷ 1.40 0.15 ÷ 2.30
No. of wires 1 1 1 1 1 ÷ 2
No. of drafts 17 23 31 9 ÷ 31 9 ÷ 25
Max speed [m/sec] 50 50 50 40 40
No. of horizontal shafts 4 6 6 2-4-6 *
Annealing rings Ø [mm] 250 250 160 ** **

* Z1 is a capstan-type drawing machine
** T-type and Z1-type can be combined with Al type annealers

MTC RC Series

Main advantages:

  • Monolithic structure including drawing and annealing sections
  • Horizontal shafts with tungsten carbide or solid ceramic drawing cones
  • Annealing current from 175A DC to 1200A DC
  • Integrated thermoregulation system for coolant refrigeration and circulation
  • Skin-pass module available for data cables applications
  • Final pre-heater when working in tandem with extrusion line
T2-T4-T6

Main advantages:

  • Multimotor technology for intermediate slip recovery between each couple of cones for better wire quality and energy saving
  • Final capstan driven by separate motor to allow variable final elongation on the final die and reduced die sets for different finished wire diameters
  • For Cu/Cu alloys, AI/AI alloys, CCA, CCS
  • Horizontal shafts with tungsten carbide or solid ceramic drawing cones
  • 2-4-6 cones execution available, left and right hand
  • Submerged or spray type lubrication
  • Annealing current from 300A DC to 2000A DC
  • Integrated thermoregulation system for coolant refrigeration and circulation
Z1

Main advantages:

  • Multimotor technology with slip control technology for better wire quality and energy saving
  • Programmable wire elongationon each draft
  • User-friendly design and full access to the work area for easy string-up
  • For Cu/Cu alloys, AI/AI alloys, CCA, CCS
  • Quick change dies
  • Submerged or spray type lubrication
  • Single or twin wire
  • Annealing current from 300A DC to 2000A DC
  • Integrated thermoregulation system for coolant refrigeration and circulation
  • Available version for in-line with enamelling plant

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Rod breakdown line

Sampsistemi rod breakdown machine
Sampsistemi rod breakdown machine
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No matter which application (LAN cables, power cables etc.), drawing of wire rod is the starting step of the wire production.

Our rod breakdown lines for copper, aluminum and relative alloys are designed and produced in order to satisfy the challenging needs of the industry as having a thinner wire diameters, flexibility and high tensile strength.

At Sampsistemi, all our tailored rod breakdown machines ensure high precision process control saving on material cost and energy. There are many advantages in using these technology including:

  • Great production flexibility
  • High manufacturing speeds
  • Optimized energy consumption and production processes mean unrivalled levels of productivity (it is possible to manufacture approximately 9 t/h with 4 annealed wires of 1.80 mm)
  • Fully submerged drawing process with additional lubrication jets on each die-holder
  • Excellent wire quality

All our machines are designed and manufactured tailored on clients and industry needs.

 Rod breakdown machines
 R1
R2
 R3
MT 500
Max. capstan Ø [mm] 450 450 450 500
Max Inlet Ø [mm] Cu 8.0
Al/Alloys 9.5
Cu 8.0
Al/Alloys 9.5
Cu 8.0
Al/Alloys 12.7
 Cu 10
Al/Alloys 12.7
Outlet Ø range [mm] Cu 0.8 ÷ 5 Cu 0.9 ÷ 4.00
Al/Alloys 1.25 ÷ 5.0
Cu 0.8 ÷ 5.5
Al/Alloys 1.25 ÷ 5.5
Cu 0.8 ÷ 5.5
Al/Alloys 1.25 ÷ 5.5
No. of wires 1 ÷ 2 1 1 ÷ 2 1 ÷ 4
 No. of drafts   7 ÷ 15   7 ÷ 15   7 ÷ 15   9 ÷ 15
Max. speed [m/sec] 36 36 36 36
R1

Main advantages:

  • Compact design and reduced footprint
  • Multimotor technology with slip recovery technology for energy saving and better wire quality
  • User-friendly design and full access to the work area for easy string-up
  • Partially submerged process with additional spray lubrication on each die (inlet and outlet die cone) and capstan (for string-up process)
  • High performance commercial gearboxes
  • Quick change dies
  • No soundproof cabinet needed
  • Low preventive maintenance
  • Electrical architecture and equipment based on AC Siemens Drive
R2

Main advantage:

  • Low investment cost + Multimotor technology with slip recovery technology for energy saving and better wire quality
  • User-friendly design and full access to the work area for easy string-up
  • High performance commercial gearboxes
  • Submerged die-holder
  • Quick change dies
  • No soundproof cabinet needed
  • Low preventive maintenance
  • Electrical architecture and equipment based on AC Siemens Drive
R3

Main advantage:

  • Multimotor technology with slip control technology
  • Programmable wire elongation on each draft
  • 15% more energy-efficient than state-of-theart technology
  • User-friendly design and full access to the work area for easy string-up
  • Fully submerged process with additional spray lubrication on each die (inlet and outlet die cone) and capstan (for string-up process)
  • High performance commercial gearboxes
  • Quick change dies
  • Electrical architecture and equipment based on AC Siemens Drive
  • Wire path suitable for shaped wire
  • No soundproof cabinet needed
  • Low preventive maintenance
  • Optional first module with 650 mm dia. capstan for special applications
  • Optional final rotating die
MT 500 series

Main advantage:

  • Fully submerged process with additional spray lubrication on each die (inlet and outlet die cone)
  • High performance gear transmission (MT 500)
  • Multimotor technology with slip control technology and programmable wire elongation on each draft (MT 500 SC)
  • Anti-backlash capstans to prevent wire breakage during machine stop
  • Quick change dies
  • Optional first module with 600 mm dia. capstan for special applications
  • Optional final rotating die
R5 Heavy duty rod breakdown

Main advantage:

  • No-slip rod breakdown machine
  • Capstan up to 1000mm diameter
  • Multimotor technology
  • Suitable for large round and flat wires
  • Suitable for contact wire
  • Available shaving equipment system for inlet rod
  • Available skin-pass equipment for finished wire
  • Built-in pointing machine for easier string-up
  • Low preventive maintenance
  • Electrical architecture and equipment based on AC Siemens Drive
R3 – WW Rod breakdown for welding wire

Main advantage:

  • Line for wire drawing
  • Multimotor technology with slip recovery technology
  • Fully submerged process
  • Large drawing capstans
  • Shaving equipment for removing surface oxide
  • User-friendly design and full access to the work area for easy string-up
  • Low preventive maintenance
  • Electrical architecture and equipment based on AC Siemens Drive
R1 -E Rod breakdown for enamelling lines

Main advantage:

  • Compact design and reduced footprint
  • Low investment cost
  • Designed for operate in-line with enamelling machines
  • Multimotor technology with slip recovery technology for better wire quality and energy saving
  • Complete with haul-off capstan for enamelled wire
  • Partially submerged process with additional spray lubrication on each die and capstan
  • Low preventive maintenance

Our horizontal annealer solutions ensure a close control with maximum power factor. The AN series feature an especially long pre-heating path for copper and aluminum wire treatment. Separate drives on each axis avoid any interference with the annealing process.

Three large 600 mm diameter rings increase the contact surface with the wire, eliminating potential power sparks to increase the life of the contact bands.

Annealing rings are easily replaced with convenient access for maintenance. All electro valves are directly controlled by the line supervision system.

Annealers
AN 400
AN 500
AN 600
AN 700
RC 500
RC 600
Constant rings Ø [mm] 400 500 600 700 500 600
Transfer pulley Ø [mm] 250 318 318 400 318 400
Max. annealing current [A] 4500 6000 10000 12000 6000 8000
Max. number of wires 2 2 2/4 2 2 2/4

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Spooling and coiling

Sampsistemi spooling and coiling
Sampsistemi spooling and coiling
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Spooling and coiling are winding solutions designed for copper, aluminum and alloys ideal for enhancing drawing systems of other manufactures.

Wire winding quality is perfect and cycle times are reduced in down stream processes.

Our coilers have many advantages including:

  • Equipped with an integrated dancer for space reduction
  • For winding wire in metallic or cardboard baskets
  • Automatic full/empty basket change without operator intervention at full speed
  • Wide range of conveyors available
  • Optional: wire cooling and drying system for hard wire production
  • Easy integration with existing lines
IN 110
IN 800
Ø range (soft Cu) [mm] 1.00 ÷ 4.50 0.80 ÷ 3.00
Ø range (hard Cu) [mm] 1.10 ÷ 4.50 0.80 ÷ 3.00
Ø range (tinned) [mm] 1.10 ÷ 4.50 0.80 ÷ 3.00
Ø range (Al) [mm] 1.20 ÷ 4.75
Coiling headØ [mm] 650 – 1070 570 – 800
Max overall width [mm] 1450 1100
Outlet filingØ [mm] 1400 1000
Overall height [mm] 1790 1750
Full basket max weight [kg] 3500 1800

Sampsistemi have two main types of spoolers according to your specific application:

  • Static spoolers
  • Dynamic spoolers

According to your specific manufacture needs, we are able to offer you or single automatic or dual automatic spoolers.

The main advantages of static spoolers are:

  • Ideal for high-speed spooling; no reel balancing required
  • All rotating parts are balanced to maximize stability
  • Automatic reel change without operator intervention
  • Wide range of straight-line or “U” shaped conveyors available
  • Spooling onto cylindrical and/or cone-shaped barrel reels
  • Conical spooling onto cylindrical barrel reels available
  • spooling speed of 40 m/s
  • Easy integration with existing lines

Our static spoolers are:

BS 1000
BS 800
Flange Ø range [mm] 1000 ÷ 630 800 ÷ 560
Max overall width [mm] 750 600
Max traverse width [mm] 630 500
Central bore Ø range [mm] 200 – 121 200 – 121
Full reel max weight [kg] 2300 1300

According to your specific manufacture needs, we are able to offer you single or dual manual spoolers and single or dual automatic spoolers.

Single manual dynamic spoolers advantages:

  • Open frame structure allows for loading on one side and unloading on the opposite side
  • Automatic adjustment of traverse
  • Reels accommodated between pintles
  • Max. spooling speed 40 m/s
  • Easy integration with existing lines

Our range of manual dynamic spooler includes:

Manual spoolers
DS 1250
DS 1000 
DS 800 / DS 800 -D
BD 630 / DS 630 C / DS 630 D
BD 460
BD 250
FlangeØ range [mm] 1250 ÷ 800 1000 ÷ 630 800 ÷ 500 630 ÷ 400 460 ÷ 235 254 ÷ 100
Max overall width [mm] 900 750 600 475 340 235
Max traverse width[mm] 800 630 550 400 320 235
Full reel max weight [kg] 4800 2300 1300 750 250 50
Built-in dancer No No Yes Yes Yes Yes

Single automatic dynamic spoolers benefits:

  • Open frame structure allows for loading on one side and unloading on the opposite side
  • Suitable for cylindrical, conical and collapsible reels for “Tight Pack” coils
  • Automatic adjustment of traverse
  • Automatic full/empty reel change without operator intervention
  • External conveyor for empty reel loading and full reel unloading
  • Possible integration into automatic reel handling systems
  • Reels accommodated between pintles
  • Easy integration with existing lines

Our range of single automatic dynamic spoolers:

Single automatic spoolers
DS 1250 A
DS 1000 A
DS 800
DS 630 A
BD 250 A
Flange Ø range [mm] 12500 ÷ 800 1000 ÷ 630 800 ÷ 500 630 ÷ 400 254 ÷100
Max overall width [mm] 900 750 600 475 235
Max traverse width [mm] 800 630 550 400 230
Full reel max weight [kg] 4800 2300 1300 750 50

The DS 630-800 DS / DA series of dual spoolers offers wire and cable manufacturers a very reliable and productive way to collect their finished product.

Dual automatic dynamic spoolers benefits:

  • For copper and aluminum/alloys wires
  • High-precision spooling operation
  • Improved production time
  • Reliable and fast reel change-over
  • Tail device for enhanced system speed
  • Reduced distance between reel and wire traverse
  • Hydraulic self-centering pintles
  • Manual, Semi-automatic, fully automatic or robotized loading/unloading
  • Easy integration with existing lines
Dual automatic spoolers
DS 630 DS / DA
DS 800 DS / DA
FlangeØ range [mm] 630 ÷ 560 /800 ÷ 630
Max overall width [mm] 475 600
Max traverse width [mm] 400 500
Full reel max weight [kg] 700 1300

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Multiwire drawing line with Static Spooler SC 1000

Multiwire drawing line

Sampsistemi multiwire drawing machine
Sampsistemi multiwire drawing machine
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Sampsistemi multiwire drawing lines guarantee first-class quality manufacture for fine and super fine wire drawing.

Thanks to our long experience in the business , our engineers are able to completely tailored the most suitable solution for you, satisfying your single requirements.

Nowadays, the demand of aluminum and relative alloys has been increased and Sampsistemi has kept up the times specializing in this particular business. No matter which material you would like to drawing, we are able to ensure your productivity through our multiwire drawing machine.

On our machines the transmission system significantly reduces the number of gears required and therefore minimizes friction, moreover the design ensures safer and more reliable drawing operations.

All Sampsistemi multiwire drawing machines are based on Totally Integrated Automation (TIA) by Siemens.

The main advantages are:

  • Extremely flexible solutions with a wide range of possible configurations depending on the customer’s requirements
  • Multimotor technology with intermediate slip recovery for energy saving and better wire quality
  • User-friendly design and full access to the work area for easy string-up
  • High-speed drawing (up to 40 m/sec)
  • Helical gears
  • No soundproof cabinet needed
  • Easy installation
  • Optimised energy consumption and production processes
  • Wide range of annealers with annealing current from 500 to 7000 A
  • Wide range of dynamic (manual and automatic) and static spooling systems
  • Profibus interconnection: less cabling required
Multiwire drawing
DM 60
DM 80
DM 105-80
DM 105
DM 105MM
Drawing rings Ø [mm] 80 ÷ 60 80 105 ÷ 80 105 100
Max inlet Ø [mm] 1.60 2.05 2.60 2.60 2.60
Outlet Ø range [mm] 0.05 ÷ 0.20 0.08 ÷ 0.50 0.13 ÷ 0.60 0.25 – 1.35 0.15 ÷ 1.05
Max no. of wires 16 240 32 56 32
Max no. of drafts 37 29 29 25 29
Max speed [m/sec] 35 35 35 40 36

Sampsistemi have built throughout its long experience a solid reputation worldwide, our machines have an outstanding long life.

Our innovative wire drawing lines include a wide range of state of the art annealing solutions. The AN series features a range of annealers which can easily be adapted to your exact requirements. Sampsistemi annealers stand out thanks to our consolidated DC annealing technology for lower consumption and annealing from zero speed. Versions with electronic unit with high cosphi and low THD-I are availble, too. Ceramic-coated wire transfer pulleys and wire walkers AN 350 increase wire surface quality and annealing ring life life span of the annealing rings by large cutting down service and spare part costs while raising the overall machine productivity.

Annealer
Contact rings [mm]
Max. Annewaling current [A]
Outler Ø range [mm]
AN 350 350 7000 0.25 – 1.35
AN 250 250 5200 0.150 – 1.024
AN 200 200 3500 0.150 – 1.024
AN 160 160 1500 0.10 – 0.51
AN 135 135 1000 0.08 – 0.32
AN 120 120 700 0.05 – 0.200

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